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Climate Change and Energy

Energy management is a crucial aspect of our Company’s sustainable practices, and we believe implementing energy-saving measures can have a significant impact on reducing power consumption and improving overall efficiency. We have been continuously thriving to achieve same through various energy saving interventions in its daily operations.

Focus Areas :
  • ee-icon Energy Efficiency
  • ec-icon Energy Conservation
  • af-icon Alternative Fuels
Initiatives Taken :
  • IGBC Green Factory Building Certification
  • Biomass-based Energy Plant
  • Outdoor lighting is equipped with timers to reduce power consumption
  • The introduction of Dynasteam system has reduced Press belt power consumption
  • Replacement with LED Lights
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Case Study: Embracing Greener Architecture

Greenpanel’s Andhra Pradesh plant has been rated by the prestigious IGBC Green Factory Building with a Gold rating for their sustainable manufacturing practices as it derives steam energy from a biomass-based energy plant. The Company invested in energy conservation technologies :

  • Passive solar control is enabled
  • HVAC systems, insulations are taken proper care of.
  • Light Emitting Diode (‘LED’) are replaced with Compact Fluorescent Lamps (‘CFLs’) lamps lighting to reduce energy consumption.
  • Lux sensors are in place for electricity savings.

These initiatives helped us achieve energy savings of around 34% when compared with the Green Building baseline.

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Case Study: Biomass Energy Plant

Our primary source of energy is Heat generated from our biomass based energy plant  with a capacity of 100 MW.

We utilise process wastes such as Sanding Dust, Screen Waste, and oversized wood chips  as a fuel for energy plant.. Our biomass-based energy plant is the major source for production of heat and steam required for drying the wood fibres used in MDF board manufacturing. There has been a steady increase of energy production by 13%, derived from biomass sources.

The Heat generated in the energy plant is utilized for multiple purposes.

  • The high-pressure steam from the refiner aids in breaking down the lignin and separating the fibres.
  • Heat derived from the thermic oil generators, serves as a valuable source of energy for MDF pressing. This process helps in creating high-quality panels with enhanced strength and durability.
  • Catering flue gas load.

We are proud to disclose that we do not use any coal as an in-house energy source and our biomass-based energy is a sustainable alternative to traditional fossil fuels and significantly lessens CO2 emissions.

Our circular usage of raw material waste not only allows us to save cost but also supports our sustainability efforts by reducing energy consumption and environmental impact. As a result, our dependency on the power grid decreases.

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Case Study: Offsetting Emissions through Carbon-Sequestration

In the pursuit of addressing climate change and achieving carbon neutrality, tree plantation plays a crucial role for any organization. Trees act as carbon sinks, sequestering carbon dioxide and helping to mitigate its impact. At Greenpanel, we recognize the significance of this approach and have made substantial investments in planting around 15 million saplings during FY 2022-2023 as a part of our “Plantation Programme Initiative” and are targeting to double the number during FY 2023-2024. We are dedicated to maintaining a thriving green cover in and around our plants, and residential zones, consistently enhancing our carbon offsets year after year.

Looking ahead, we aim to quantify the carbon offset provided by the trees planted in the upcoming reporting year. This assessment will provide valuable insights into the environmental benefits of our tree plantation initiatives and guide our future sustainability efforts.

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Preserving Air Emissions

Greenpanel is an environmentally conscious industry that operates within the permissible limits set by the State Pollution Control Board (SPCB) for air emissions. The company prioritizes non-polluting practices in its operations. Ensuring a healthy outdoor air quality in and around our operations has been of utmost importance to us.

Key Initiatives Taken
  • Testing of formalin catcher on MDF boards for reducing emission in final product is in place .
  • Installation of Bag house filters for PM reduction.
  • For the purpose of mitigating dust pollution, we have taken measures to provide water tankers, pumps, rain guns, and a water spray system. These resources enable pressurized spraying for effective dust suppression
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Water Stewardship

Greenpanel recognizes water as an integral part of environmental as well as societal resource, which necessitates careful planning to assure that everyone gets their fair share. Water consumption, discharge and preservation is of prime importance to encourage an environmentally conscious business prospect as well as to abide by the regulations set by the governing bodies.

Key Initiatives Taken
  • Rainwater harvesting pond capacity of 2,00,000 KL
  • 100% ZLD across all plants
  • Approximately 1200KL is recycled to WTP pre-treatment process to reduce raw water consumption
  • WTP RO reject water volume of approximately 2500KL is recycled to raw water tank to reduce raw water consumption
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Water Saving Strategies
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Water Usage Optimization

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Reuse and Recycle water

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Identifying alternative water source

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Waste Management

At Greenpanel, we have implemented a comprehensive waste management system that ensures the efficient utilization and disposal of all waste products generated in our manufacturing processes. By utilizing innovative methods, we strive for maximum waste utilization and environmental sustainability. One key aspect of our waste management approach is the utilization of waste products as fuel in our boilers. This means that all waste materials, including side cuttings, dust, and other by-products, are effectively converted into energy, ensuring 100% usage, and minimizing waste generation. The company aspires to achieve “Zero Waste to Landfill” status aiming to generate positive value from its waste materials.

Key Initiatives Taken
  • Proper waste segregation and disposal of hazardous and non-hazardous waste, organic and non-organic waste, liquid waste, and solid waste.
  • ETP sludge generated mainly consists of wood waste and chemical waste, which are subsequently used as a source of biomass-based fuel, and treated water is reused in the manufacturing process.
  • The Company has established partnerships with brick manufacturers for the utilization of fly ash generated from the boilers in energy plant.
  • All the waste generated from the processes are documented and disposed as per CPCB norms.
Our 5S Approach
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Biodiversity Management

As a responsible caretaker of the environment, Green Panel has consistently adhered to all environmental regulations pertaining to the preservation of nature, wildlife, plant life, and animal species. We are fully committed to safeguarding the regenerative processes and interconnected ecosystems. Recognizing the potential risks our business may pose to biodiversity, we proactively mitigate threats and minimize impacts.

Key Initiatives Taken
  • We are evaluating the scope of conducting biodiversity assessments in and around our operational areas
  • Taking proactive measures to preserve and enhance biodiversity in and around our operations
  • We are dedicated to achieving a net-positive impact on biodiversity within its captive plantations in the long-term through proactive biodiversity management.
  • The wood used by Greenpanel meets the criteria for FSC® Controlled Wood.
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